Senior Mechanical Engineer
Job Title: Senior Mechanical Engineer
Industry: Manufacturing / Automation / Mechanical Engineering
Detailed Job Description:
We are seeking a Senior Mechanical Engineer to support the design and development of custom automation equipment used in a high-volume manufacturing environment. This role focuses heavily on mechanical system design, tolerance analysis, and delivering robust, production-ready equipment that improves quality, increases throughput, and reduces manufacturing cost.
This position is ideal for an experienced engineer with a strong background in mechanical design for automated machinery, who can take ownership of projects from concept through build, testing, and commissioning. The role is based onsite in Shakopee, MN and supports global manufacturing operations.
Key Responsibilities:
- Lead the mechanical design of custom automation equipment and tooling for manufacturing applications
- Develop innovative design solutions to improve product quality, reduce cycle time, and optimize equipment performance
- Conduct feasibility studies, risk assessments, and cost evaluations for new equipment concepts
- Design mechanical systems with a strong focus on GD&T, tolerance analysis, and precision engineering
- Create detailed 3D models, drawings, and complete design documentation packages (BOMs, assembly instructions, maintenance guides)
- Select and integrate mechanical components such as actuators, pneumatics, sensors, and motion systems
- Collaborate with controls, electrical, software, and manufacturing teams to ensure successful system integration
- Support hands-on activities including assembly, setup, testing, calibration, and equipment qualification
- Engage directly with manufacturing teams to understand process requirements and translate them into effective design solutions
- Lead and participate in design reviews, incorporating feedback from cross-functional and global stakeholders
- Manage projects from concept through commissioning, ensuring timelines, budgets, and deliverables are met
- Analyze performance data and support continuous improvement efforts using tools such as Excel or Minitab
- Mentor junior engineers and contribute to standardization of mechanical design practices
- Ensure compliance with engineering standards, safety regulations, and best practices
Required Qualifications:
- Bachelor's degree in Mechanical Engineering or related field
- 8+ years of experience in mechanical engineering, with a focus on automation equipment or machine design
- Expert-level proficiency in SolidWorks or similar CAD software
- Strong knowledge of GD&T and tolerance analysis
- Proven experience designing custom automated equipment in a manufacturing environment
- Experience working with PLCs, HMIs, and industrial control systems in support of mechanical integration
- Strong understanding of design for manufacturability, assembly, and reliability
- Excellent communication skills and ability to collaborate across global teams
- Ability to travel up to 15%
Preferred Qualifications:
- Experience with PTC Creo
- Background in manufacturing operations or production environments
- Experience with SolidWorks PDM or other CAD data management systems
- Exposure to new process development and equipment qualification
- Familiarity with emerging engineering tools and technologies
Key Skills:
- Senior Mechanical Engineer
- Mechanical Design
- Automation Equipment
- Machine Design
- GD&T
- Tolerance Analysis
- SolidWorks
- Manufacturing Engineering
- Industrial Automation
- Tooling Design
- Equipment Development
- Process Improvement
- Fiber Optics
- Shakopee, MN
Additional Information:
- This is an onsite role based in Shakopee, MN
- Candidates should be comfortable working in a hands-on manufacturing and automation environment
- Experience supporting complex mechanical systems in production settings is highly preferred
GCS is acting as an Employment Business in relation to this vacancy.
Senior Mechanical Engineer
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