Controls Engineer - Custom Automation (Greenfield)📍 Madison, WIAbout the RoleCommScope's internal automation team is developing custom, semi-automated manufacturing... Read more
Controls Engineer - Custom Automation (Greenfield)
📍 Madison, WI
About the Role
CommScope's internal automation team is developing custom, semi-automated manufacturing equipment for a next-generation fiber optic connector product. This is a true greenfield environment-no legacy systems, no existing codebase, and minimal established controls architecture.
As a Controls Engineer, you will build systems from the ground up, writing PLC and Python-based machine control software, developing HMIs, and commissioning equipment through production readiness. This role is ideal for engineers who thrive on ownership, technical depth, and building machines from scratch.
What You'll Do
Develop PLC programs from scratch (Allen-Bradley Studio 5000, Structured Text, Ladder Logic)Build control systems for both PLC-based and Python-driven machinesDesign and configure ProFace HMI interfacesImplement Keyence machine vision systems for inline inspectionIntegrate Epson robotic systems into automation workflowsCreate electrical schematics and panel layoutsConfigure sensors, I/O, and field devicesLead end-to-end debug and commissioning effortsProvide technical mentorship to junior engineersCollaborate with mechanical and process engineers on machine integrationWhat We're Looking For
Required:
5+ years of controls/automation engineering experienceProven experience writing PLC programs from scratch (greenfield)Strong Structured Text programming skillsExperience with Allen-Bradley (preferred), Beckhoff/TwinCAT, or SiemensHands-on machine commissioning and debug experienceBackground in custom or special-purpose automation equipmentAbility to lead technically and mentor junior engineersPreferred:
Python programming for automation/machine controlMachine vision experience (Keyence or Cognex)Robotics integration (Epson, FANUC, or KUKA)HMI development (ProFace preferred)Electrical design and panel layout experienceExperience at a system integrator or custom machine builder
GCS is acting as an Employment Business in relation to this vacancy.
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